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What is a composite panel? Two materials meeting in one board

Deniz Aral··1 min read
What is a composite panel? Two materials meeting in one board

A modern building material in which two or more components together outperform what each could do alone.

A composite is a modern building material made by bringing two or more different materials together so that the combination performs better than any of them alone.

What is a composite panel? Two materials meeting in one board — Velora

Key properties

  • Strength: despite being light, it resists impact, wear, damp and weather.
  • Long life: it holds its shape, does not fade and needs very little maintenance.
  • Versatility: a wide range of colours, textures and finishes for contemporary architecture.

How a composite panel is built

A typical panel has three layers: two outer skins, usually aluminium, and a core between them, usually polyethylene or a mineral filler. Special adhesives and pressing techniques bond them into a single board, combining the stiffness of aluminium with the lightness of the core.

Where it is used

  • Façade cladding: the most common use, in rainscreen systems.
  • Canopies and soffits: its light weight spans wide openings.
  • Interior work: lift cars, column casings and ceiling details.
  • Signage: ideal thanks to its flatness and dimensional stability.

Fire class matters

Polyethylene cored panels are combustible; in tall buildings and on escape routes a mineral filled, A2 class panel must be used. On façades, fire classification comes before price.

Points to watch

  • Leave a ventilated cavity behind the panel.
  • The supporting frame should be aluminium and isolated against galvanic corrosion.
  • Panels fixed without expansion allowance bulge in summer heat.
  • Remove the protective film immediately after installation — left in the sun it bonds to the surface.
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